Our Facility
We take pride in our fully vertically integrated manufacturing ecosystem. Unlike assemblers who rely on outsourcing, we maintain 100% in-house control over every critical production process. From fabricating the PCB boards and molding the housing to final assembly and rigorous testing, our facility is equipped to deliver heavy mass production with unmatched quality and speed.
Electronics & PCB Department
Our electronics division forms the backbone of our manufacturing, capable of handling complex circuit designs and high-volume requirements.
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In-House PCB Manufacturing: We process raw PCB boards entirely on-site. Our facility includes advanced machinery for precise routing, cutting, screening, and manual cutting. We utilize specialized stacking and heating processes to ensuring the durability and conductivity of every board.
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Manual Insertion & Soldering: For hybrid boards and specialized components, we maintain dedicated manual insertion lines.
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Driver Manufacturing: We manufacture our own drivers to ensure product longevity, utilizing manual driver cutting and precision machine soldering techniques.
​We don't just build the electronics; we build the body. Our heavy engineering section allows us to create robust, custom housings for all our products.
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Plastic Injection Molding: We possess a comprehensive, automated in-house injection molding facility dedicated to manufacturing high-precision plastic components and casings.
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Technology: Utilizing advanced microprocessor-controlled molding machines, we ensure consistent shot weight, pressure, and temperature control for defect-free production.
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Capabilities: Our setup supports a wide range of thermoplastic polymers, allowing for the creation of durable, flame-retardant, and aesthetically superior housings for lights and fans.
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Efficiency: Integrated robotic pickers and automated material feeding systems maximize throughput while maintaining strict dimensional tolerances.
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Customization: In-house mold maintenance and rapid changeover capabilities allow us to adapt quickly to new designs and custom client requirements.
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Plastic Injection Molding
High pressure Die Casting Plant
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Our facility houses a massive, high-pressure die casting unit designed for robust metal fabrication.
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Capacity: With locking forces up to 500 Tonnage, we can manufacture large-scale, heavy-duty structural components and intricate housings with high dimensional stability.
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Thermal Management: We specialize in casting high-grade aluminum alloys, essential for creating LED housings that act as efficient heat sinks, thereby extending the lifespan of the lights.
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Precision Engineering: The setup ensures high-density, porosity-free castings with superior surface finishes, minimizing post-processing requirements.
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Versatility: From rugged industrial light fixtures to dynamically balanced fan components, our die casting plant delivers strength and reliability.
High-Speed SMT Lines (Surface Mount Technology)
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We operate 3 fully automated Pick-and-Place lines, forming the core of our mass production electronics capability.
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Mass Production Capacity: With three simultaneous lines running, we achieve massive throughput, capable of placing millions of components to meet tight manufacturing deadlines without bottlenecks.
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Precision Placement: Advanced vision systems allow for the high-speed, micron-level accurate placement of complex components, ranging from minute resistors to advanced ICs used in smart lighting drivers.
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Versatility: The lines are capable of handling diverse board sizes and component types, allowing for rapid changeovers between different LED and Fan control board designs.
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Reliability: Automated placement eliminates human error, ensuring consistent quality across large production runs essential for high-performance electronics.
In-House Painting & Powder Coating Division
To ensure a superior, long-lasting finish on our metal components, we operate a fully automated Powder Coating Plant. This facility handles the finishing of fan blades, motor housings, and die-cast lighting fixtures.
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7-Tank Pre-treatment Process: Quality finishing starts with surface preparation. All metal parts undergo a rigorous 7-stage chemical treatment (degreasing, derusting, phosphating, passivation) to ensure maximum paint adhesion and corrosion resistance.
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Automated Conveyorized Booths: Our high-speed conveyor lines ensure uniform coating thickness and rapid throughput, eliminating manual inconsistencies.
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Precision Curing Ovens: Temperature-controlled baking ovens ensure the powder bonds perfectly to the substrate, creating a finish that is scratch-resistant and durable against environmental factors.
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Aesthetic Versatility: Capable of handling a wide range of colors and textures (glossy, matte, metallic), allowing for premium customization of fan and light designs.
Press Tool & Metal Stamping Department
​​Complementing our molding capabilities, we operate a fully equipped Press Tool Department dedicated to sheet metal fabrication. This unit is critical for manufacturing structural components and specialized parts for both fans and lighting.
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High-Performance Power Presses: Our facility is equipped with a range of mechanical and hydraulic power press machines capable of handling various metal gauges with high precision.
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Fan Blade Manufacturing:
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Precision Cutting & Stamping: We specialize in the mass production of fan blades, utilizing custom dies to cut aluminum and steel sheets with zero burrs.
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Aerodynamic Forming: Our press tools are designed to impart the precise curvature and angle required for optimal air delivery (CMM) and silent operation.
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Lighting Component Fabrication:
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Structural Parts: Manufacturing of sturdy metal backplates for LED panels and mounting brackets for industrial fixtures.
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Housing Components: Deep drawing capabilities for manufacturing concealed light housings, downlight rings, and heat sink fins.
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In-House Tool Room: We maintain an active tool room for the design, repair, and maintenance of progressive dies and molds, ensuring continuous production without downtime.
Semi Automated Assembly line
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Our assembly floor is where precision components transform into market-ready products. Designed for scale and flexibility, this expansive section integrates our electronic and mechanical capabilities into a seamless workflow.
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High-Throughput Infrastructure: We operate 7-8 active assembly lines running simultaneously, utilizing conveyor belt systems and ergonomic workstations. This setup ensures a continuous, high-volume output capable of meeting large-scale market demands.
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Specialized LED Lighting Lines: Dedicated lines for lighting products focus on thermal management and optical precision.
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Thermal Integration: Automated application of thermal paste and precise mounting of PCB modules to heat sinks to maximize heat dissipation and product life.
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Optical Fitting: Dust-free assembly of diffusers and lenses to ensure uniform light distribution and IP-rated sealing where required.
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Specialized Fan Assembly: Separate lines optimized for the electromechanical complexity of fans.
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Motor Integration: Precision alignment of stators and rotors within the custom-molded housings.
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Balancing: Critical on-line balancing checks to ensure vibration-free operation and silent performance.
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End-of-Line Packaging: The assembly process flows directly into our packaging stations. Here, products are cleaned, final-inspected, and packaged using automated strapping and shrink-wrapping machines, ensuring they are retail-ready immediately off the line.
Polycarbonate (PC) Extrusion & Diffuser Division & Automated LED Bulb Manufacturing Unit
​To meet the immense demand for general lighting, we have installed dedicated, fully automated production lines specifically for LED A-Bulbs and T-Bulbs. These are not manual assembly benches, but high-speed rotary automation systems.
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Rotary Indexing Automation: The heart of this unit is our multi-station rotary indexing machines that perform sequential assembly operations with robotic precision, significantly reducing cycle time per bulb.
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Automated Process Flow:
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Housing Loading: Automatic feeding of PBT housings.
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Driver Insertion: Robotic placement of the driver into the housing.
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Heat Sink Pressing: Hydraulic pressing of the aluminum heat sink ("Tikki") to ensure perfect thermal contact.
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PCB Mounting & Soldering: Automated screwing or soldering of the LED MCPCB.
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Cap Crimping: Automatic crimping of B22/E27 base caps, ensuring a secure fit without manual defects.
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Inline Aging Conveyors: Completed bulbs move directly onto integrated aging conveyors where they are powered on and tested for stability before packaging.
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Laser Marking: High-speed laser etching of brand logos and technical specs (Wattage, CCT) directly onto the bulb body, offering a permanent, premium finish compared to pad printing.
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Unlike many manufacturers who outsource their optics, we operate a dedicated Extrusion Plant specifically for LED Lighting applications. This allows us to control the quality of light transmission and the durability of the fixture.
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Advanced Extrusion Lines: We utilize high-precision extrusion machinery capable of producing continuous profiles for LED Tube Lights, Battens, and Linear Lighting systems.
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Optical Grade Materials: We use only high-grade Polycarbonate (PC) granules from global leaders (like Sabic or Bayer).
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UV Stabilization: Our diffusers are chemically treated to be UV resistant, preventing the common "yellowing" effect seen in inferior products over time.
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Light Transmission: We engineer the diffusion properties to offer "Milky" or "Frosted" finishes that eliminate LED hotspots while maintaining maximum lumen output (high transmissivity).
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Profile Versatility: Our in-house die design capability allows us to extrude various shapes—from standard T5/T8 rounds to complex square and oval profiles for designer architectural lighting.
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Co-Extrusion Capability: We have the capability to co-extrude double-layer profiles (e.g., a clear base with a diffused top) for specialized industrial applications.​​​
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Innovation is the catalyst of our growth. Our dedicated R&D wing is equipped with advanced instrumentation to drive innovation and ensure the highest product standards. We rigorously test prototypes to bridge the gap between market trends and technological feasibility.
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Photometric Analysis (Goniometer): We utilize a high-precision Goniophotometer to map light distribution intensity and beam angles. This ensures our optical designs provide uniform illumination and meet specific photometric requirements for different applications.
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Electrical Robustness (Surge Generator): Our lab is equipped with advanced Surge Generators to test driver resilience against high-voltage spikes. This critical testing ensures our products withstand unstable power grids and lightning surges, guaranteeing longevity.
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Lumen & Spectral Measurement:
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Integrating Spheres: For precise measurement of total luminous flux (Lumens) and efficacy.
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Spectroradiometers: To analyze the spectral power distribution, ensuring high Color Rendering Index (CRI) and accurate Correlated Color Temperature (CCT) for true-to-life lighting.
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Power Analysis: Advanced Digital Power Meters are used to fine-tune drivers, ensuring a High Power Factor (PF > 0.9) and low Total Harmonic Distortion (THD).
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Thermal Profiling: Using Thermal Imaging Cameras and multi-channel temperature data loggers, we validate heat sink designs to ensure LEDs operate within safe temperature limits, preventing premature failure.
Research & Development (R&D)
Wire & Cable Manufacturing Division
To further deepen our vertical integration, we have established a dedicated wire and cable manufacturing unit. This facility produces high-quality cabling ensuring we control the quality of internal wiring for our products, while also serving residential and industrial markets.
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In-House Copper Drawing: We utilize high-speed Copper Drawing Machines to draw raw copper rods into precise wire gauges in-house. This ensures superior conductivity and allows us to maintain strict quality control over the core conductor material from the very first step.
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Residential & Industrial Wiring: Production of Flame Retardant (FR) wires (Home-Invquest series) designed for maximum safety in residential and commercial infrastructure.
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Heavy-Duty Power Cables: Manufacturing of Aluminum Single Core Wires (up to 1100 Volts) for robust power transmission applications.
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Specialized Cabling:
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Submersible Flat Cables: High-durability cables designed for agricultural and underwater applications.
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Multicore & Twin Flat Cables: Versatile round and flat cables for complex industrial electronics and wiring setups.
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Certified Standards: Our cable division operates under strict ISO 9001:2015 (Quality Management) and ISO 14001:2015 (Environment Management) standards, ensuring every meter of wire meets global safety norms.
In-House Packaging Manufacturer
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True vertical integration extends to the final delivery. We operate a complete Corrugated Box Manufacturing Unit, ensuring that our high-quality products are protected by equally high-quality packaging.
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Corrugated Plant: A fully equipped setup for manufacturing 3-ply, 5-ply, and 7-ply corrugated boxes, allowing us to customize packaging strength based on the product's weight and fragility.
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Customization & Branding: In-house printing and slotting capabilities allow for rapid creation of branded retail packaging and bulk master cartons without relying on external vendors.
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Logistics Safety: By controlling box manufacturing, we ensure exact-fit packaging that minimizes movement and damage during transit, significantly reducing breakage rates for glass and plastic components.
Quality Assurance & Testing Lab
Quality is not just a promise; it is a verified process. We have established a rigorous, multi-stage Quality Assurance (QA) protocol backed by a fully equipped in-house laboratory. Our testing ensures that every product not only meets but exceeds international safety and performance standards before reaching the market.
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A. Comprehensive Testing Ecosystem
Incoming Quality Control (IQC):
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Stringent inspection of all raw materials—including copper purity, plastic granule grade, and electronic component tolerances—before they enter the production floor.
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In-Process Quality Control (IPQC): Continuous monitoring at every manufacturing stage (SMT, Molding, Assembly) to identify and rectify potential deviations immediately.
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Final Quality Assurance (FQA): 100% inspection of finished goods for functionality, safety, and aesthetics before packaging.
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B. Specialized Lighting Testing
Our lab is equipped to validate the complete optical and electrical performance of LED fixtures.
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Endurance & Aging: All LED lights undergo a mandatory Aging Test (Burn-in) for 24-48 hours under fluctuating voltage conditions to screen for early life failures.
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Electrical Safety: Rigorous High Voltage (HV) Breakdown Tests and Earth Bond Tests to ensure electrical insulation and user safety.
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Surge & Environmental Resilience: Testing driver capability to withstand voltage surges (up to 4kV/6kV) and operating lights in temperature/humidity chambers to simulate extreme weather conditions.
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Photometric Validation: Verification of Luminous Flux (Lumens), Color Rendering Index (CRI), and Correlated Color Temperature (CCT) using calibrated Integrating Spheres.
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C. Specialized Fan Testing
We ensure our fans deliver superior air quality and silent operation.
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Air Delivery & RPM Measurement: Precise measurement of air volume (CMM) and speed (RPM) using digital anemometers and stroboscopes to match rated specifications.
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Temperature Rise Test: Running motors at full load to ensure windings stay within safe thermal limits, preventing overheating and ensuring long life.
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Service Value Checks: Analyzing the ratio of air delivery to power consumption to verify energy efficiency (Star Rating compliance).
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Acoustic Testing: Noise level monitoring in soundproof chambers to guarantee silent, vibration-free operation.